PRODUCTION PLANNING and CONTROL

AIM

The objective of this course is to teach basic concepts of production planning and inventory control systems; obtaining a fair understanding of capacity planning, aggregate production planning, and inventory analysis; recognizing the relationships among the strategic, tactical and operational levels of planning in production systems by understanding the mathematical foundation behind these tools.

CONTENT

This course contains; Introduction to Production Systems and Facility Layout Types,Demand Forecasting I,Demand Forecasting II,Demand Forecasting III,Aggregate Production Planning I,Aggregate Production Planning II,Inventory Control Subject to Known Demand I,Inventory Control Subject to Known Demand II,Inventory Control Subject to Unknown Demand I,Inventory Control Subject to Unknown Demand II,Master Production Schedule (MPS),Material Requirements Planning (MRP) I,Material Requirements Planning (MRP) II,Term Project Presentations.

1. 1

   Differentiate production layouts

   Taught by: Question - Answer Technique, Lecture Method · Assessed by: Traditional Written Exam, Project Task, Quiz

2. 2

   Explain basic concepts of production, production planning and inventory control systems

   Taught by: Problem Solving Method, Question - Answer Technique, Lecture Method · Assessed by: Traditional Written Exam, Project Task

3. 3

   Use forecasting techniques to forecast demand

   Taught by: Problem Solving Method, Question - Answer Technique, Lecture Method · Assessed by: Traditional Written Exam, Project Task, Quiz

4. 4

   Construct aggregate production plans

   Taught by: Problem Solving Method, Question - Answer Technique, Lecture Method · Assessed by: Traditional Written Exam, Quiz

5. 5

   Manage inventory control subject to known and uncertain demand

   Taught by: Problem Solving Method, Question - Answer Technique, Lecture Method · Assessed by: Traditional Written Exam, Quiz

6. 6

   Construct Master Production Schedule (MPS)

   Taught by: Problem Solving Method, Question - Answer Technique, Lecture Method · Assessed by: Traditional Written Exam

7. 7

   Construct Materials Requirement Planning (MRP) and solve lot sizing techniques

   Taught by: Problem Solving Method, Question - Answer Technique, Lecture Method · Assessed by: Traditional Written Exam, Quiz

WEEKLY PLAN

1. WEEK 1

   Introduction to Production Systems and Facility Layout Types

   Preparation: Lecture Notes

2. WEEK 2

   Demand Forecasting I

   Preparation: Lecture Notes

3. WEEK 3

   Demand Forecasting II

   Preparation: Lecture Notes

4. WEEK 4

   Demand Forecasting III

   Preparation: Lecture Notes

5. WEEK 5

   Aggregate Production Planning I

   Preparation: Lecture Notes

6. WEEK 6

   Aggregate Production Planning II

   Preparation: Lecture Notes

7. WEEK 7

   Inventory Control Subject to Known Demand I

   Preparation: Lecture Notes

8. WEEK 8

   Inventory Control Subject to Known Demand II

   Preparation: Lecture Notes

9. WEEK 9

   Inventory Control Subject to Unknown Demand I

   Preparation: Lecture Notes

10. WEEK 10

    Inventory Control Subject to Unknown Demand II

    Preparation: Lecture Notes

11. WEEK 11

    Master Production Schedule (MPS)

    Preparation: Lecture Notes

12. WEEK 12

    Material Requirements Planning (MRP) I

    Preparation: Lecture Notes

13. WEEK 13

    Material Requirements Planning (MRP) II

    Preparation: Lecture Notes

14. WEEK 14

    Term Project Presentations

    Preparation: Term Project Report

ASSESSMENT

• Rate of Midterm Exam to Success30%
• Rate of Final Exam to Success70%

WORKLOAD

READING

• Steven Nahmias, Tava Lennon Olsen Production and Operations Analysis, 7th Edition, McGraw-Hill. ISBN-10: 1478623063
• Sipper D., R.L. Bulfin, Production: Planning, Control, and Integration, McGraw-Hill, 1997 Zipkin, Paul H. Foundations of Inventory Management. Boston: McGraw–Hill, 2000, ISBN-10: 0256113793

TEACHING STAFF

• Assoc.Prof. Melis Almula KARADAYICOORDINATOR
• Assoc.Prof. Melis Almula KARADAYI