MANUFACTURING PROCEDURES

AIM

The aims and objectives of this course is to import to The would be industrial engineers the basic principles and solient features of modern manufacturing technologies

CONTENT

This course contains; 1. Introduction to Materials and Manufacturing Processes,2. Properties of Engineering MAterials,3. Metals and Alloys,4. Equilibrium Phase Diagrams,5. Heat Treatment of Steel (and selected alloys),6. Non-Ferrous Metals and Alloys,7. Iron and Steel,8. Non-Metallic Materials,9. Materials Selection,10. Metal Casting and Foundry,11. Bulk Forming Processes,12. Powder Metallurgy,13. Welding Processes,14. Surface Engineering.

1. 1

   1. Will absorb the theories and applications of various industrial production processes

   Taught by: Problem Solving Method, Self Study Method, Question - Answer Technique, Lecture Method · Assessed by: Traditional Written Exam, Oral Exam

2. 2

   2. Will be educated about the main inputs and manufactured products involved in different manufacturing processes

   Taught by: Problem Solving Method, Self Study Method, Lecture Method · Assessed by: Traditional Written Exam, Oral Exam

3. 3

   3. Understand the methods of designing the properties of materials using heat treatment, mechanical processes and thermo-mechanical processes

   Taught by: Problem Solving Method, Self Study Method, Question - Answer Technique, Brainstorming Technique, Lecture Method · Assessed by: Traditional Written Exam, Oral Exam, Homework

4. 4

   4. Will be able to identify the most suitable manufacturing process among different options

   Taught by: Case Study Method, Question - Answer Technique, Brainstorming Technique, Lecture Method · Assessed by: Traditional Written Exam, Oral Exam

5. 5

   5. Understand the surface hardening methods in steels.

   Taught by: Case Study Method, Question - Answer Technique, Brainstorming Technique, Lecture Method · Assessed by: Traditional Written Exam, Oral Exam

WEEKLY PLAN

1. WEEK 1

   1. Introduction to Materials and Manufacturing Processes

2. WEEK 2

   2. Properties of Engineering MAterials

3. WEEK 3

   3. Metals and Alloys

4. WEEK 4

   4. Equilibrium Phase Diagrams

5. WEEK 5

   5. Heat Treatment of Steel (and selected alloys)

6. WEEK 6

   6. Non-Ferrous Metals and Alloys

7. WEEK 7

   7. Iron and Steel

8. WEEK 8

   8. Non-Metallic Materials

9. WEEK 9

   9. Materials Selection

10. WEEK 10

    10. Metal Casting and Foundry

11. WEEK 11

    11. Bulk Forming Processes

12. WEEK 12

    12. Powder Metallurgy

13. WEEK 13

    13. Welding Processes

14. WEEK 14

    14. Surface Engineering

ASSESSMENT

• Rate of Midterm Exam to Success30%
• Rate of Final Exam to Success70%

WORKLOAD

READING

• Principles of Modern Manufacturing, Mikell P. Groover, J. Wiley 2011
• Materials & Processes in Manufacturing J.T. Black and Ronald A. Kohser, 10th Edition, J. Wiley 2008

TEACHING STAFF

• Prof.Dr. Talip ALPCOORDINATOR
• Prof.Dr. Talip ALP